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Precise 2K Wicking for the highest quality standards
One step less. One leap ahead.
The future of impregnation is already a reality. With 2K Wicking, bdtronic eliminates the most energy-intensive step in the impregnation process – saving up to 75% energy consumption.
Impregnation – a decisive efficiency factor in e-motor production
Impregnation is a central step in e-motor manufacturing – and at the same time a lever with enormous optimization potential. Manufacturers today face growing demands that they can confidently meet with the right technology.
- Rising energy costs – reducing energy consumption in the curing process directly strengthens competitiveness
- Regulatory requirements – more efficient processes create not only compliance, but real future-proofing
- Competitive pressure – lower costs per unit at consistently high quality are the key to market success
- Volume uncertainty – unpredictable production volumes in the e-vehicle market make flexible and scalable solutions indispensable
The Breakthrough: 2K Wicking
With the conventional 1K trickle process, a high-temperature curing oven (>110 °C) is essential – making it an enormous energy consumer.
2K Wicking breaks with this principle:
- Pre-heating at only 60–80 °C instead of >110 °C → less energy
- No high-temperature gelling/curing in the oven required
- Two-component epoxy resin – the reaction starts when the components are mixed
- Up to 75% less energy consumption compared to the 1K trickling process
2K Wicking – Your Benefits
- Lower pre-heating temperatures
- No additional heating step for gelling / curing
- Reduced capital expenditure (CAPEX) through reduced heating technology requirements
- Direct reduction of operating costs (OPEX) through lower energy consumption
- Modular & scalable machine concept
- Optimized CO₂ footprint
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Benefit from our expertise and schedule an appointment today. Together we will develop the optimal process for your requirements.